Repair Manual Pajero 6g74 Mitsubishi Engine
This is the Highly Detailed factory service repair manual for the2002 MITSUBISHI MONTERO PAJERO, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.2002 MITSUBISHI MONTERO PAJERO Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable.
Using this repair manual is an inexpensive way to keep your vehicle working properly. 2002 MITSUBISHI MONTERO PAJERO Service Repair Manual.
1. 00 11 12 13 14 15 16 17 21 22 23 25 26 27 31 32 33 34 35 36 37 42 51 52 54 55 General. Engine Lubrication. Engine Cooling. Intake and Exhaust.
Engine Electrical. Engine and Emission Control. Manual Transmission. Automatic Transmission. Propeller Shaft. Front Axle.
Rear Axle. Wheel and Tyre. Power Plant Mount. Front Suspension. Rear Suspension. Service Brakes.
Parking Brakes. Chassis Electrical. E Mitsubishi Motors Corporation February 2000 “GDI”isa trade mark of Mitsubishi Motors Corpo- ration. WORKSHOP MANUAL FOREWORD This Workshop Manual contains procedures for service mechanics, including removal, disassembly, inspection, adjustment, reassembly and installation. Use the following manuals in combination with this manual as required. TECHNICAL INFORMATION MANUAL PYJE0001 WORKSHOP MANUAL ENGINE GROUP PWEE (Looseleaf edition) CHASSIS GROUP PWJE0001 ELECTRICAL WIRING PHJE0001 BODY REPAIR MANUAL PBJE0001 PARTS CATALOGUE B603H601Aj All information, illustrations and product descriptions contained in this manual are current as at the time of publication.
We, however, reserve the right to make changes at any time without prior notice or obligation. Interior and Supplemental Restraint System (SRS). Heater, Air Conditioner and Ventilation. (1) Improper service or maintenance of any component of the SRS and any SRS-related component, can lead to personal injury or death to service personnel (from inadvertent firing of the air bag or to the driver and passenger (from rendering the SRS inoperative). (2) SRS components should not be subjected to heat, so remove the SRS-ECU, air bag module (driver’s side and front passenger’s side), clock spring, side impact sensor and front seat assembly (side air bag module) before drying or baking the vehicle after painting. SRS-ECU, air bag module, clock spring and side impact sensor: 93C or more (3) Service or maintenance of any SRS component and SRS-related component must be performed only at an authorized MITSUBISHI dealer.
(4) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of the SRS and any SRS-related component. NOTE Section titles with asterisks (.) in the table of contents in each group indicate operations requiring warnings. ENGINE 11A. ENGINE 11B.
ENGINE 11C. 11A-1 ENGINE CONTENTS. GASOLINE DIRECT INJECTION (GDI) 13A. DIESEL FUEL 13B. DIESEL FUEL 13C.
FUEL SUPPLY 13D. 13A-1 FUEL CONTENTS. BASIC BRAKE SYSTEM 35A. ANTI-SKID BRAKING SYSTEM (ABS) 35B. 35A-1 SERVICE BRAKES CONTENTS. INTERIOR 52A. SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 52B.
52A-1 INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS) CONTENTS. CHASSIS ELECTRICAL 54A. SMART WIRING SYSTEM (SWS) 54B. 54A-1 CHASSIS ELECTRICAL CONTENTS. MANUAL A/C 55A.
AUTOMATIC A/C 55B. 55A-1 HEATER, AIR CONDITIONER AND VENTILATION CONTENTS. GENERAL Click on the applicable bookmark to selected the required model year. 00-1 GENERAL CONTENTS HOW TO USE THIS MANUAL 2. Scope of Maintenance, Repair and Servicing Explanations 2. Definition of Terms 2.
Indication of Tightening Torque 2. Model Indications 3.
Explanation of Manual Contents 4. HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 6. Troubleshooting Contents 6. Diagnosis Function 7.
How to Use the Inspection Procedures 10. Connector Measurement Service Points 11. Connector Inspection 12. Inspection Service Points for a Blown Fuse 13. Points to Note for Intermittent Malfunctions 13. TREATMENT BEFORE/AFTER THE FORDING A STREAM 14.
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Inspection and Service before Fording a Stream 14. Inspection and Service after Fording a Stream 15. VEHICLE IDENTIFICATION 16. Vehicle Information Code Plate 16. Models 16. Model Code 18.
Chassis Number 19. Engine Model Number 20.
Theft Protection 21. MAJOR SPECIFICATIONS 23. PRECAUTIONS BEFORE SERVICE 29. SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 33.
SUPPORT LOCATIONS FOR LIFTING AND JACKING 37. Support Positions for a Garage Jack 37. Support Positions for axle stands and a Single-Post Lift or Double-Post Lift 38. STANDARD PARTS-TIGHTENING-TORQUE TABLE 39.
GENERAL - How to Use This Manual00-2 HOW TO USE THIS MANUAL SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS This manual provides explanations, etc. Concerning procedures for the inspection, maintenance, repair and servicing of the subject model.
Note, however, that for engine and transmission-related component parts, this manual covers only on-vehicle inspections, adjustments, and the removal and installation procedures for major components. For detailed information concerning the inspection, checking, adjustment, disassembly and reassembly of the engine, transmission and major components after they have been removed from the vehicle, please refer to separate manuals covering the engine and the transmission. ON-VEHICLE SERVICE “On-vehicle Service” is procedures for performing inspections and adjustments of particularly important locations with regard to the construction and for maintenance and servicing, but other inspection (for looseness, play, cracking, damage, etc.) must also be performed.
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INSPECTION Under this title are presented inspection and checking procedures to be performed by using special tools and measuring instruments and by feeling, but, for actual maintenance and servicing procedures, visual inspections should always be performed as well. DEFINITION OF TERMS STANDARD VALUE Indicates the value used as the standard for judging the quality of a part or assembly on inspection or the value to which the part or assembly is corrected and adjusted. It is given by tolerance. LIMIT Shows the standard for judging the quality of a part or assembly on inspection and means the maximum or minimum value within which the part or assembly must be kept functionally or in strength. It is a value established outside the range of standard value. REFERENCE VALUE Indicates the adjustment value prior to starting the work (presented in order to facilitate assembly and adjustment procedures, and so they can be completed in a shorter time).
CAUTION Indicates the presentation of information particularly vital to the worker during the performance of maintenance and servicing procedures in order to avoid the possibility of injury to the worker, or damage to component parts, or a reduction of component or vehicle function or performance, etc. INDICATION OF TIGHTENING TORQUE Tightening torques (units: N×m) are set to take into account the central value and the allowable tolerance. The central value is the target value, and the allowable tolerance provides the checking range for tightening torques. If bolts and nuts are not provided with tightening torques, refer to P.00-39. GENERAL - How to Use This Manual 00-3 MODEL INDICATIONS The following abbreviations are used in this manual for classification of model types. GDI: Indicates the gasoline direct injection. DOHC: Indicates an engine with the double overhead camshaft, or models equipped with such an engine.
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M/T: Indicates the manual transmission, or models equipped with the manual transmission. A/T: Indicates the automatic transmission, or models equipped with the automatic transmission. A/C: Indicates the air conditioner. GENERAL - How to Use This Manual00-4 EXPLANATION OF MANUAL CONTENTS Indicates procedures to be performed before the work in that section is started, and procedures to be performed after the work in that section is finished. Indicates (by symbols) where lubrica- tion is necessary. Maintenance and Servicing Procedures The numbers provided within the diagram indi- cate the sequence for maintenance and servic- ing procedures. D Removal steps: The part designation number corresponds to the number in the illustration to indicate removal steps. Pmp study guide sixth edition.
D Disassembly steps: The part designation number corresponds to the number in the illustration to indicate disassembly steps. D Installation steps: Specified in case installation is impossible in reverse order of removal steps. Omitted if installation is possible in reverse order of removal steps.
D Reassembly steps: Specified in case reassembly is impossible in reverse order of disassembly steps. Omitted if reassemby is possible in reverse order of disassembly steps. Classifications of Major Maintenance/Service Points When there are major points relative to maintenance and servicing procedures (suchas essential maintenance and service points, maintenance and service stan- dard values, information regarding the use of special tools, etc.), these are ar- ranged together as major maintenance and service points and explained in detail. AA': Indicates that there are essential points for removal or disassembly. 'AA: Indicates that there are essential points for installation or reassembly.
. Keywords:. Verada Series: ● KE ● KF ● KH ● KJ ● KJ I Does not include 4 piston models.